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PUMP & COMPRESSOR: Control, Operation, Maintenance, & Trouble Shooting

PUMP & COMPRESSOR: Control, Operation, Maintenance, & Trouble Shooting

Santika Hotel, Balikpapan, East Kalimantan |May 30th – June 1st 2011 |IDR 6.500.000,-


Description

The pump & compressor is a comprehensive course focussing on the fundamentals of centrifugal pumps and compressors. You will have an opportunity to discuss Pump/Comressor construction, design, operation, maintenance and management issues and be provided with the most up-to-date information and best practice in dealing with the subject. Toward the end of the workshop, you will have developed the skills and ability to recognise and solve simple pump/compressor problems in a structured and cinfident manner.

 

Objective

Participants will learn how to:

  1. Explain and understand pumps/compressor terminology
  2. Indentify various type of pumps/compressors
  3. Understand pumps/compressors characteristic and interpret pump/compressors curves
  4. Understand pump/compressors type and classification
  5. Understand Criteria for pump/compressors selection
  6. Perorm a number of simple pump/compressor calculation
  7. Confidently test and commission pump/compressor sets
  8. explain how pump/compressor are constructed
  9. Detail how to install, test and commission pump/compressor systems
  10. Explain how to start up a new pump/compressor or one after strip down for maintenance

 

Course Outline

1.    Introduction

  • What constitutes a good a pump/compressor or compressor
  • SafetyReliability
  • Efficiency
  • Risk consideration
  • Life cycle cost consideration
  • Overview of Statutory requirements

2.    Centrifugal Pump and Construction

  • Casings
  • Impellers
  • Axical/ radial forces
  • Pump/compressor shafts
  • Shaft seals – balances/unbalances, sea, wear patterns
  • Drives and Coupling
  • Support and Pipe connections
  • Auxiliaries

3.    Centrifugal Pump Characteristic and Operations

  • Hydraulic properties of pump
  • QH Curves
  • PQ Curves
  • Speed changes on curves

4.    Pump Specification and selection

  • System Analysis
  • Data Sheets
  • Bid Requests/ review/ analyses

5.    Pump testing and inspection

  • Material Inspection Requirements
  • Shop Tests
  • Performance Test Procedures
  • Site Location
  • Pump Foundations
  • Associated Piping & Fittings
  • Pre-operational Checks
  • Operation of Pump

6.    Pump Maintenance

  • Pump breakdown and removal
  • Single stage pump dismantling and repair
  • Preparation for re-assembly
  • Pump assembly
  • Vertical and multistage pump repairs

7.    Introduction to Compressors

  • What is a compressor
  • Basic criteria for compressor selection
  • Compressor definitions

8.    Reciprocating Compressors

  • Principles and mechanics
  • Definitions
  • Part of a reciprocating compressor
  • Maintenance of reciprocating compressors
  • Performance of reciprocating compressors
  • Mechanical Forces

9.    Centrifugal Compressors

  • Introduction
  • Principle of Operational
  • Operation
  • Parts of Centrifugal compressor
  • Casing configurations
  • Types of compressors
  • Performance of centrifugal compressor
  • Polytropic compressor
  • Compressor control

 

Who Should Attend

  1. Plant Operations and Maintenance Personnel
  2. Consulting Engineers
  3. design Engineers
  4. Process Technicians
  5. Plant Engineering Managers and Supervisors
  6. Process Control Engineers and Supervisors
  7. Mechanical Engineers
  8. Pump/compressor Saes Enineers
  9. Pump/compressor Service Contractors
  10. Pump/compressor OperatorPlant Engineers

 

Course Method
Presentation, Discussion, Simulation, Case Study, and Evaluation.

 

 

Instructor

  • Ir. Rini Dharmastiti, M.Sc, PhD & Team
  • (Expert in Tribology, Pump & Compressor, Biomedical Engineering and Mechanical Material)

 

Duration:

3 days training

 

Time:

May 30th – June 1st 2011

 

Venue:

  • Santika Hotel, Balikpapan, East Kalimantan

 

Course fee:

  • Course fee: IDR 6.500.000 / participant (non residential)
  • Special rate: IDR 6.000.000/ participant (non residential) for min. 3 participants from same company.

 

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